Duramax intercooler project

This was quite the project.



Wait, so you cut out the intercooler and welded it all together? That’s insanely impressive!

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Well the end tanks and brackets. Not the cores themselves, those are vibrant.

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Dang, everything about that is impressive! Mostly, though, that welding. I am getting there with my tig, but I might not have a steady enough hand for that sort of thing.

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That’s still some great work. How long do you think it took to mill and weld it all together?

I did it across 3 days, but It wasn’t the whole time.

How much did you remove each pass on the aluminum ? And what speed did you use ? I tried to engrave aluminum once and did not have much luck so would appreciate any advice. Thank you

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